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一。工藝流程
 
    鋼筋提前下料后，置于儲料臺上，工人將其抖落入輸送輥道1，鋼筋向前推進至頭部頂到數控可移動小車，自動彎曲機啟動，彎曲個角度；小車自動移至所需第二個位置，向前推進鋼筋，至個彎角處頂到小車，自動彎曲機啟動，彎曲第二個角度；依此循環，鋼筋彎曲成型。
 
二。優勢
 
1、 該工藝為歐洲及新加坡新實用技術，被我司“海歸”人員引入國內；
 
2、 與國內已出現的自動彎曲中心相比，其大優點是采用“鋼筋移動，而彎曲機不移動”思路；而其他廠家的設備采用的是“鋼筋不移動，彎曲機移動”的思路；
眾所周知，彎曲機較重，要求其在移動到準確的位置，困難，因而在實際工程中，常出現不準加工的鋼筋長度不準的現象。而我們的新工藝改為移動鋼筋，鋼筋較輕，簡易且符合力學原理。
 
三。 技術參數
鋼筋直徑范圍 ￠12——￠40mm
彎曲角度00——1800，可正、反雙向彎曲
彎曲精度±10
擋板移動速度50m/min
設備面積 13m(長)*2m(寬)*1m(高)
電控系統總功率KW，“380V，50-60Hz”
工作原理及優勢
 彎曲機固定，鋼筋移動，操作靈活，在一臺機器上可以加工各種形狀的鋼筋；由伺服電機驅動活動擋板，精度高；彎曲機可以正反兩個方向轉動；PLC控制，生產效率高。
彎曲能量表

數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)的(de)(de)(de)注意事(shi)項。為了避(bi)免在(zai)(zai)數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)的(de)(de)(de)使(shi)用過程中(zhong)不會出現(xian)一(yi)些危害操(cao)作者身體的(de)(de)(de)事(shi)故，就需要在(zai)(zai)進行(xing)(xing)操(cao)作過程中(zhong)對于數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)的(de)(de)(de)注意事(shi)項多加關注，從而確保(bao)操(cao)作的(de)(de)(de)人員以及數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)的(de)(de)(de)正(zheng)常使(shi)用。首先(xian)，在(zai)(zai)數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)開機(ji)之(zhi)前(qian)，必須(xu)要對數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)進行(xing)(xing)認(ren)真檢(jian)查(cha)，在(zai)(zai)確保(bao)機(ji)器的(de)(de)(de)各(ge)個(ge)部(bu)位(wei)都保(bao)持(chi)正(zheng)常，以及機(ji)器各(ge)個(ge)部(bu)位(wei)的(de)(de)(de)連接處的(de)(de)(de)螺(luo)栓(shuan)都是牢固的(de)(de)(de)才能進行(xing)(xing)數(shu)控(kong)(kong)(kong)鋼(gang)筋彎(wan)(wan)(wan)曲(qu)(qu)中(zhong)心(xin)的(de)(de)(de)開機(ji)運行(xing)(xing)，若發現(xian)螺(luo)栓(shuan)不牢固的(de)(de)(de)現(xian)象，就需要及時(shi)(shi)對螺(luo)栓(shuan)進行(xing)(xing)擰緊(jin)，以免使(shi)用時(shi)(shi)發生意外。 還需要檢(jian)查(cha)機(ji)器的(de)(de)(de)氣管是否有漏氣現(xian)象，需要對漏氣的(de)(de)(de)氣管進行(xing)(xing)及時(shi)(shi)的(de)(de)(de)更(geng)換。

雙(shuang)機(ji)頭(tou)數(shu)(shu)控(kong)(kong)(kong)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心是用(yong)(yong)(yong)于鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)彎(wan)(wan)曲(qu)(qu)(qu)的(de)(de)(de)專(zhuan)用(yong)(yong)(yong)裝(zhuang)(zhuang)備。該(gai)設備具有(you)操作(zuo)簡(jian)單(dan)，維(wei)護方便，經(jing)濟(ji)實(shi)用(yong)(yong)(yong)的(de)(de)(de)特點。特別(bie)適用(yong)(yong)(yong)于各(ge)種工(gong)(gong)(gong)(gong)(gong)程(cheng)(cheng) 標段、鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)集中加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)廠等鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)批量加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)場(chang)合使用(yong)(yong)(yong)。 彎(wan)(wan)曲(qu)(qu)(qu)機(ji)頭(tou)裝(zhuang)(zhuang)置(zhi)： 彎(wan)(wan)曲(qu)(qu)(qu)機(ji)頭(tou)結構緊湊，加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)范(fan)圍廣，具有(you)自(zi)(zi)(zi)主(zhu)知識產(chan)權(quan)。彎(wan)(wan)曲(qu)(qu)(qu)機(ji)頭(tou)移動(dong)(dong)(dong)由(you)伺服(fu)電(dian)機(ji)驅動(dong)(dong)(dong)，鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)彎(wan)(wan)曲(qu)(qu)(qu)長度(du)(du)實(shi)現(xian)數(shu)(shu)字控(kong)(kong)(kong)制(zhi)，機(ji)頭(tou)移動(dong)(dong)(dong)響應快，定(ding)位(wei)(wei)精度(du)(du)高(gao)。彎(wan)(wan)曲(qu)(qu)(qu)電(dian)機(ji)采用(yong)(yong)(yong)變頻(pin)(pin)技術，鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)準確(que)，，節(jie)(jie)能(neng)(neng)。可同時(shi)彎(wan)(wan)曲(qu)(qu)(qu)多根(gen)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)。 彎(wan)(wan)曲(qu)(qu)(qu)平(ping)(ping)臺導軌采用(yong)(yong)(yong)高(gao)強度(du)(du)移動(dong)(dong)(dong)導軌，經(jing)久耐用(yong)(yong)(yong)，不易(yi)變形。高(gao)強度(du)(du)自(zi)(zi)(zi)動(dong)(dong)(dong)儲料(liao)架(jia)，可實(shi)現(xian)連(lian)續生產(chan)。 自(zi)(zi)(zi)動(dong)(dong)(dong)定(ding)尺(chi)(chi)裝(zhuang)(zhuang)置(zhi)： 自(zi)(zi)(zi)動(dong)(dong)(dong)定(ding)尺(chi)(chi)裝(zhuang)(zhuang)置(zhi)用(yong)(yong)(yong)于確(que)定(ding)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)端頭(tou)位(wei)(wei)置(zhi)，由(you)伺服(fu)電(dian)機(ji)控(kong)(kong)(kong)制(zhi)自(zi)(zi)(zi)動(dong)(dong)(dong)定(ding)位(wei)(wei)，無(wu)需人工(gong)(gong)(gong)(gong)(gong)測量和固定(ding)，定(ding)位(wei)(wei)精度(du)(du)高(gao)，可靠。具有(you)自(zi)(zi)(zi)動(dong)(dong)(dong)鎖定(ding)機(ji)構，確(que)保(bao)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)端頭(tou)定(ding)位(wei)(wei)精度(du)(du)。該(gai)裝(zhuang)(zhuang)置(zhi)的(de)(de)(de)擺(bai)動(dong)(dong)(dong)式擋(dang)板自(zi)(zi)(zi)動(dong)(dong)(dong)避(bi)讓鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)，確(que)保(bao)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)彎(wan)(wan)曲(qu)(qu)(qu)精度(du)(du)。 性能(neng)(neng)優勢： 1、該(gai)設備有(you)兩個獨(du)立(li)彎(wan)(wan)曲(qu)(qu)(qu)中心能(neng)(neng)同時(shi)或獨(du)立(li)正反彎(wan)(wan)曲(qu)(qu)(qu)各(ge)種形狀箍筋(jin)(jin)(jin)(jin)大大提益及工(gong)(gong)(gong)(gong)(gong)作(zuo)速度(du)(du)降(jiang)低人工(gong)(gong)(gong)(gong)(gong)及成(cheng)本(ben) 2、彎(wan)(wan)曲(qu)(qu)(qu)主(zhu)機(ji)結構設計(ji)合理，彎(wan)(wan)曲(qu)(qu)(qu)力量大，角(jiao)度(du)(du)調(diao)節(jie)(jie)方便，準確(que)。 3、自(zi)(zi)(zi)動(dong)(dong)(dong)移動(dong)(dong)(dong)系(xi)統(tong)(tong)(tong)，采用(yong)(yong)(yong)伺服(fu)電(dian)機(ji)驅動(dong)(dong)(dong)和齒(chi)輪齒(chi)條傳動(dong)(dong)(dong)，誤(wu)差(cha)小(xiao)，反應快。 4、電(dian)控(kong)(kong)(kong)系(xi)統(tong)(tong)(tong)采用(yong)(yong)(yong)PLC可編程(cheng)(cheng)控(kong)(kong)(kong)制(zhi)，可實(shi)現(xian)故障(zhang)自(zi)(zi)(zi)動(dong)(dong)(dong)識別(bie)、圖形編輯、技術等功能(neng)(neng)。 5、是鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)場(chang)實(shi)現(xian)標準化施工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)必(bi)選利器。 生產(chan)效(xiao)率高(gao)，平(ping)(ping)均每(mei)日加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)量 6800 根(gen)； 雙(shuang)獨(du)立(li)機(ji)頭(tou)，工(gong)(gong)(gong)(gong)(gong)作(zuo)更(geng)，自(zi)(zi)(zi)由(you)定(ding)尺(chi)(chi)，細節(jie)(jie)久科自(zi)(zi)(zi)主(zhu)研(yan)發改造； 在伺服(fu)電(dian)機(ji)系(xi)統(tong)(tong)(tong)和變頻(pin)(pin)系(xi)統(tong)(tong)(tong)的(de)(de)(de)配合下(xia)(xia)可將 5 級以下(xia)(xia)的(de)(de)(de)鋼(gang)(gang)(gang)筋(jin)(jin)(jin)(jin)瞬間彎(wan)(wan)曲(qu)(qu)(qu)

數控雙機頭鋼筋彎曲中心產品描述：
1、 兩個機頭可立式彎曲，同步作業，高產量省人工。
2、彎曲主機采用日本原版技術和機械原理，結構合理，彎曲力量大，角度調節方便、準確。
3 、自動移動系統，采用伺服電機驅動和齒輪齒條傳動，誤差小，反應快。
4、電控系統采用進口PLC可編程控制，可實現故障自動識別、圖形編輯、計數等功能。
5、中心柔性鋼筋鎖緊機構，確保彎曲精度。
6、彎曲面板采用熱處理，耐磨，使用壽命。
7、彎曲主軸由伺服控制，彎曲精度極高。
8、移動式彎曲主機，彎曲長度自由定尺 。
9、一體化研發，高強度移動軌道，經久耐用。數控雙機頭鋼筋彎曲中心生產廠家
10、彎曲主機固定機構，彎曲精度。
11、伸縮式彎曲軸實現了鋼筋的雙向彎曲。
12、高強度自動上料架，實承載原材料大。
13、一次性可彎曲多根鋼筋，效率高。
14、大圖形數據庫可預置數百種圖形。
15、操作簡單地，一個循環可彎曲多個角度。
16、是鋼筋加工場實現標準化施工的必選利器。
數(shu)控雙(shuang)機(ji)頭鋼筋彎曲(qu)(qu)中心(xin)擁有(you)能(neng)在(zai)一個工作單元(yuan)內同時進(jin)行多(duo)向彎曲(qu)(qu)，兩個彎曲(qu)(qu)主機(ji)同時工作，大大效率，可承載5噸(dun)原材(cai)料，大大人工勞(lao)動強度。廣泛用于(yu)建筑建設等領(ling)域。