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本機(ji)由機(ji)械(xie)工(gong)作(zuo)部(bu)分(fen)(fen)與電(dian)(dian)(dian)(dian)器控(kong)(kong)(kong)(kong)(kong)制(zhi)部(bu)分(fen)(fen)組(zu)成(cheng)：1、機(ji)械(xie)部(bu)分(fen)(fen)主要(yao)(yao)由：主驅動(dong)系(xi)(xi)統(tong)(tong)(tong)、拉(la)筋(jin)(jin)(jin)(jin)系(xi)(xi)統(tong)(tong)(tong)、電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、液壓拖(tuo)網系(xi)(xi)統(tong)(tong)(tong)。1）主驅動(dong)系(xi)(xi)統(tong)(tong)(tong)由主驅動(dong)變(bian)(bian)頻調(diao)(diao)速(su)電(dian)(dian)(dian)(dian)機(ji)，驅動(dong)主機(ji)轉動(dong)，實現環(huan)筋(jin)(jin)(jin)(jin)在縱(zong)筋(jin)(jin)(jin)(jin)上的(de)(de)(de)(de)纏繞，以完(wan)成(cheng)環(huan)筋(jin)(jin)(jin)(jin)的(de)(de)(de)(de)纏繞過程(cheng)，云浮鋼筋(jin)(jin)(jin)(jin)籠繞筋(jin)(jin)(jin)(jin)機(ji)同(tong)時向焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)(tong)(tong)傳輸焊(han)(han)(han)接(jie)(jie)(jie)信號(hao)。2）拉(la)筋(jin)(jin)(jin)(jin)系(xi)(xi)統(tong)(tong)(tong)牽引(yin)系(xi)(xi)統(tong)(tong)(tong)由牽引(yin)變(bian)(bian)頻調(diao)(diao)速(su)電(dian)(dian)(dian)(dian)機(ji)提供動(dong)力(li)，經鏈條帶動(dong)拉(la)筋(jin)(jin)(jin)(jin)小車做直(zhi)線運動(dong)，完(wan)成(cheng)縱(zong)筋(jin)(jin)(jin)(jin)牽引(yin)焊(han)(han)(han)接(jie)(jie)(jie)，拉(la)筋(jin)(jin)(jin)(jin)速(su)度(du)根據要(yao)(yao)求可(ke)(ke)進行(xing)較大(da)范圍內的(de)(de)(de)(de)調(diao)(diao)節(jie)，以調(diao)(diao)節(jie)環(huan)筋(jin)(jin)(jin)(jin)的(de)(de)(de)(de)疏密，同(tong)時拉(la)筋(jin)(jin)(jin)(jin)小車具(ju)有自動(dong)返回功能。3）電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)氣動(dong)電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)，自動(dong)調(diao)(diao)節(jie)預緊力(li)，預壓力(li)相對(dui)恒(heng)定(ding)，較彈簧預壓相比，具(ju)有電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)沖擊小，電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)磨損(sun)小，焊(han)(han)(han)點(dian)(dian)更加牢固的(de)(de)(de)(de)特(te)點(dian)(dian)，焊(han)(han)(han)接(jie)(jie)(jie)過程(cheng)中的(de)(de)(de)(de)飛濺進一步減(jian)小，電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)壽命進一步得(de)到延長(chang)，在自動(dong)焊(han)(han)(han)接(jie)(jie)(jie)過程(cheng)中電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)保持相同(tong)的(de)(de)(de)(de)距(ju)離不變(bian)(bian)，保證(zheng)焊(han)(han)(han)接(jie)(jie)(jie)電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)與電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)板的(de)(de)(de)(de)間距(ju)及焊(han)(han)(han)接(jie)(jie)(jie)壓力(li)相等。焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)部(bu)分(fen)(fen)主要(yao)(yao)由：焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)(tong)(tong)、焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)主回路系(xi)(xi)統(tong)(tong)(tong)組(zu)成(cheng)。4）焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)(tong)(tong)：由全(quan)數字式焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)器和接(jie)(jie)(jie)近(jin)開關構成(cheng)，以實現焊(han)(han)(han)接(jie)(jie)(jie)規(gui)范的(de)(de)(de)(de)調(diao)(diao)節(jie)和焊(han)(han)(han)接(jie)(jie)(jie)過程(cheng)的(de)(de)(de)(de)完(wan)成(cheng)。5）焊(han)(han)(han)接(jie)(jie)(jie)控(kong)(kong)(kong)(kong)(kong)制(zhi)主回路系(xi)(xi)統(tong)(tong)(tong)：主要(yao)(yao)由焊(han)(han)(han)接(jie)(jie)(jie)變(bian)(bian)壓器、可(ke)(ke)控(kong)(kong)(kong)(kong)(kong)硅元(yuan)件(jian)、銅導體(ti)、水冷系(xi)(xi)統(tong)(tong)(tong)組(zu)成(cheng)，由焊(han)(han)(han)接(jie)(jie)(jie)變(bian)(bian)壓器提供足夠的(de)(de)(de)(de)焊(han)(han)(han)接(jie)(jie)(jie)電(dian)(dian)(dian)(dian)流，可(ke)(ke)控(kong)(kong)(kong)(kong)(kong)硅元(yuan)件(jian)作(zuo)為焊(han)(han)(han)接(jie)(jie)(jie)回路的(de)(de)(de)(de)無觸點(dian)(dian)開關，和焊(han)(han)(han)接(jie)(jie)(jie)電(dian)(dian)(dian)(dian)流調(diao)(diao)節(jie)。冷卻(que)管路通過對(dui)變(bian)(bian)壓器、可(ke)(ke)控(kong)(kong)(kong)(kong)(kong)硅電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)的(de)(de)(de)(de)冷卻(que)，為設備的(de)(de)(de)(de)正(zheng)常工(gong)作(zuo)提供保證(zheng)。

12米(mi)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)滾(gun)籠(long)(long)(long)機(ji)(ji) 雙筋(jin)(jin)(jin)(jin)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)纏(chan)繞機(ji)(ji)口(kou)碑(bei)好(hao)云浮(fu)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)繞筋(jin)(jin)(jin)(jin)機(ji)(ji)特(te)點：1.速(su)度(du)(du)快(kuai)：待工(gong)狀態2個可(ke)全(quan)(quan)程(cheng)(cheng)生(sheng)(sheng)(sheng)產(chan)，正常(chang)工(gong)況3-6人(ren)可(ke)生(sheng)(sheng)(sheng)產(chan)10-20多節鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)。2.質量(liang)(liang)穩定(ding)：機(ji)(ji)械化(hua)作(zuo)(zuo)業(ye)不(bu)受人(ren)為因素(su)影響，長(chang)時(shi)間(jian)(jian)工(gong)作(zuo)(zuo)可(ke)穩定(ding)質量(liang)(liang)不(bu)變。3.適(shi)合(he)各種主(zhu)筋(jin)(jin)(jin)(jin)箍筋(jin)(jin)(jin)(jin)數量(liang)(liang)，形式(shi)、型(xing)(xing)號、大小、長(chang)度(du)(du)的(de)設(she)計(ji)(ji)要求(qiu)，不(bu)會因設(she)備(bei)功(gong)能(neng)(neng)(neng)而影響鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)設(she)計(ji)(ji)或不(bu)能(neng)(neng)(neng)上機(ji)(ji)生(sheng)(sheng)(sheng)產(chan)。4.轉運(yun)便(bian)捷：組合(he)式(shi)設(she)計(ji)(ji)使搬運(yun)、安裝、生(sheng)(sheng)(sheng)產(chan)等過程(cheng)(cheng)不(bu)依賴(lai)起重(zhong)設(she)備(bei)，適(shi)應工(gong)廠化(hua)大批量(liang)(liang)固定(ding)生(sheng)(sheng)(sheng)產(chan)和施工(gong)現場分散(san)的(de)機(ji)(ji)動(dong)(dong)作(zuo)(zuo)業(ye)。5.流水線形式(shi)：獨立(li)施工(gong)不(bu)受各工(gong)序(xu)影響，不(bu)間(jian)(jian)斷(duan)完成(cheng)(cheng)主(zhu)筋(jin)(jin)(jin)(jin)箍筋(jin)(jin)(jin)(jin)焊(han)(han)接成(cheng)(cheng)型(xing)(xing)，繞筋(jin)(jin)(jin)(jin)過程(cheng)(cheng)施焊(han)(han)等全(quan)(quan)部過程(cheng)(cheng)。6.采(cai)用螺(luo)紋(wen)連接技(ji)術可(ke)定(ding)位，幫助提高鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)分解(jie)、安裝速(su)度(du)(du)。性能(neng)(neng)(neng)指標：鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)直徑：Φ600～1250mm；鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)長(chang)度(du)(du)：12m；材料規格(ge)：主(zhu)筋(jin)(jin)(jin)(jin)Φ12～40mm，箍筋(jin)(jin)(jin)(jin)Φ5～16mm盤筋(jin)(jin)(jin)(jin)直接作(zuo)(zuo)業(ye)焊(han)(han)接方式(shi)：自(zi)動(dong)(dong)/手動(dong)(dong)焊(han)(han)接任選操作(zuo)(zuo)人(ren)數：少2人(ren)設(she)備(bei)功(gong)率：17KWH設(she)備(bei)尺寸(cun)：總長(chang)度(du)(du)26米(mi)寬(kuan)2米(mi)高2米(mi)設(she)備(bei)重(zhong)量(liang)(liang)：13噸/套間(jian)(jian)距范圍：50-500mm12米(mi)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)滾(gun)籠(long)(long)(long)機(ji)(ji) 雙筋(jin)(jin)(jin)(jin)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)纏(chan)繞機(ji)(ji)口(kou)碑(bei)好(hao)工(gong)作(zuo)(zuo)原(yuan)理(li)PYGJL3000型(xing)(xing)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)成(cheng)(cheng)型(xing)(xing)機(ji)(ji)主(zhu)機(ji)(ji)是采(cai)用傳動(dong)(dong)原(yuan)理(li)---即鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)平置(zhi)于(yu)(yu)2組橡膠(jiao)動(dong)(dong)力(li)托輥之間(jian)(jian)轉動(dong)(dong)，小車載著線材平行(xing)(xing)于(yu)(yu)主(zhu)機(ji)(ji)勻速(su)行(xing)(xing)進，產(chan)生(sheng)(sheng)(sheng)螺(luo)旋狀繞筋(jin)(jin)(jin)(jin)，中施焊(han)(han)(亦(yi)可(ke)快(kuai)速(su)纏(chan)繞后施焊(han)(han)或綁扎)直至完成(cheng)(cheng)生(sheng)(sheng)(sheng)產(chan)全(quan)(quan)。

一、鋼筋籠繞筋機鋼筋籠滾焊機 加工鋼筋籠的特點
1. 鋼筋籠(long)滾(gun)焊(han)(han)機加工(gong)速度(du)快(kuai) 正常情況下備料及滾(gun)焊(han)(han)部分5-7人一班(ban)，分二班(ban)作業，10個(ge)(ge)人就(jiu)可以(yi)加工(gong)出20多(duo)個(ge)(ge)12米長(chang)成品的籠(long)子，對(dui)于高(gao)鐵(tie)施工(gong)中1米樁的籠(long)子曾(ceng)經有(you)日(ri)產75節9米的籠(long)子（675米/天(tian)）的生產記錄，工(gong)作效率非常高(gao)。

2. 鋼筋(jin)(jin)籠滾(gun)焊機(ji)加(jia)工可(ke)靠(kao)由(you)于采用(yong)的是(shi)機(ji)械化作業，主筋(jin)(jin)、纏繞筋(jin)(jin)的間(jian)距(ju)均勻，鋼筋(jin)(jin)籠直(zhi)徑(jing)一(yi)致(zhi)，產(chan)品完全達到規范要求；

云浮鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)繞(rao)筋(jin)(jin)(jin)(jin)機(ji)(ji)工藝(yi)流程1主筋(jin)(jin)(jin)(jin)上料→盤筋(jin)(jin)(jin)(jin)上料→主筋(jin)(jin)(jin)(jin)穿(chuan)絲(si)并加緊→盤筋(jin)(jin)(jin)(jin)穿(chuan)絲(si)并纏(chan)繞(rao)固定(ding)→焊接(jie)成(cheng)型(xing)→鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)與盤分離→卸籠(long)(long)(long)(long)(long)(long)，降(jiang)下(xia)(xia)液壓支(zhi)撐→盤復位(wei)、下(xia)(xia)一(yi)個循環→加內箍(gu)筋(jin)(jin)(jin)(jin)建(jian)貿云浮鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)繞(rao)筋(jin)(jin)(jin)(jin)機(ji)(ji)目前使用(yong)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)滾籠(long)(long)(long)(long)(long)(long)機(ji)(ji)的(de)(de)步(bu)(bu)驟及原理步(bu)(bu)：鋼(gang)(gang)筋(jin)(jin)(jin)(jin)進(jin)(jin)場后，按照(zhao)(zhao)規劃將(jiang)原材料分類存放(fang)，并填寫相(xiang)應的(de)(de)材料標識(shi)牌，材料標識(shi)牌包含鋼(gang)(gang)筋(jin)(jin)(jin)(jin)廠家(jia)信息(xi)、生產批次、進(jin)(jin)場日期、自檢及報檢情況等。第(di)二步(bu)(bu)：項目現場管理人員根(gen)據需要施工部位(wei)的(de)(de)設計圖(tu)紙，規劃每節(jie)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)下(xia)(xia)料長(chang)度(du)，在鋼(gang)(gang)筋(jin)(jin)(jin)(jin)下(xia)(xia)料區(qu)切割。第(di)三步(bu)(bu)：鋼(gang)(gang)筋(jin)(jin)(jin)(jin)放(fang)入(ru)量尺確定(ding)的(de)(de)胎(tai)架上進(jin)(jin)行切割下(xia)(xia)料后，轉移至套絲(si)區(qu)滾絲(si)。滾絲(si)后的(de)(de)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)必須經(jing)過端(duan)頭打磨平(ping)整后方可進(jin)(jin)入(ru)下(xia)(xia)一(yi)道工序。第(di)四步(bu)(bu)：鋼(gang)(gang)筋(jin)(jin)(jin)(jin)廠設置(zhi)的(de)(de)數控鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)成(cheng)型(xing)機(ji)(ji)，根(gen)據設計間距(ju)調整主筋(jin)(jin)(jin)(jin)位(wei)置(zhi)，箍(gu)筋(jin)(jin)(jin)(jin)通過在成(cheng)型(xing)機(ji)(ji)中輸(shu)入(ru)的(de)(de)間距(ju)自動盤繞(rao)，箍(gu)筋(jin)(jin)(jin)(jin)與主筋(jin)(jin)(jin)(jin)的(de)(de)連接(jie)采用(yong)二氧化碳氣體保護焊按照(zhao)(zhao)梅花形進(jin)(jin)行點焊，減少(shao)焊渣，保證連接(jie)質量。第(di)五步(bu)(bu)：一(yi)節(jie)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)制作完成(cheng)后，下(xia)(xia)一(yi)節(jie)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)在成(cheng)型(xing)機(ji)(ji)上進(jin)(jin)行組(zu)拼(pin)，組(zu)拼(pin)合格后方可吊離上一(yi)節(jie)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)，保證2節(jie)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)的(de)(de)對接(jie)精度(du)。第(di)六步(bu)(bu)：將(jiang)加工好的(de)(de)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)運輸(shu)至鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)存放(fang)區(qu)，設置(zhi)楔形馬鐙固定(ding)兩側，防止(zhi)鋼(gang)(gang)筋(jin)(jin)(jin)(jin)籠(long)(long)(long)(long)(long)(long)滾動。